Here are some details of my musical instrument construction projects.
What is nice about "pre-industrial" musical instruments is
that some can be made without complex machinery or metal
working and so
are possible projects for home builders. Several companies supply kits
of carefully made pre-cut parts; this is especially so of keyboard
string instruments. Drawings of instruments may be available from
museums and elsewhere too.
Renaissance Racketts
The rackett is a most ingenious instrument, in which the bore runs up
and down 9 times in a block of wood, with each section of the bore
alternately connected at the top and bottom of the cylindrical body.
This, in addition to the narrow cylindrical bore gives a very deep
pitch for a very compact instrument.
Raw Materials: A block
of maple,
some brass tube for the reed staple and some rather large reed
cane. Workshop drawings from the Toronto consort series published in
the 1970's gave the basic dimensions and instructions for construction
of a quint-bass rackett, which was the first rackett project attempted.
"Quint-bass" means that the pitch is a 5th below the pitch of typical
bass instruments such as dulcians, with a basic scale of F
Turning
of the pirouette. The ornamental details were allowed to deviate
somewhat from the drawings, adding an element of uniqueness and
creativity to the decorations.
Here
the body has been turned and the 9 bores drilled. A recess has been
routed into the top and bottom of the body, to allow fitting of
decorative end pieces to hide the bores. This is about to be immersed
in varnish for 3 days to preserve and seal the wood against moisture,
which builds up in the narrow convoluted bores. There is an amusing
much-quoted story by Hawkins from the 18th century about the
destructive effect of water build-up in racketts.
Detail
of the pirouette and the interconnected 8 peripheral bores. Many modern
racketts fail to copy the elegant design of the pirouette of the old
instruments, presumably due to the expense and effort to get the
turning right and the cutting of the long decorative slots in the side.
The pirouette actually helps to focus and augment the sound as it
allows a very relaxed style of embouchure. The bores are connected
below the surface of the end by cross-cut channels across the septums
between them. The wooden plugs in the end of the bores are only a few
mm deep. As the cross-cut channel depths were later cut
deeper to
adjust tuning, the narrow bridged between the bores were cut away and
the end plugs were made to span across neighboring bores.
By some mystery, the drawings intended to
produce a quint-bass
rackett ended up coming out rather sharp; the instrument was much
nearer a quart-bass (sounding a 4th lower than normal bass
instruments), than a quint bass. So the cross channels between the
bores were cut somewhat deeper, to raise the pitch to make the
instrument a genuine quart-bass.
This picture nicely shows the compact size of the finished quart-bass
rackett.
The instrument plays down to GG
below the bass clef.. The "7 finger" note is CC.
With this instrument a great success and being heard with
approbation by all; the next project was to try and scale it up to
create a great-bass instrument, an octave deeper than a normal bass
dulcian or shawm. Praetorius mentions in "Syntagma Musicum" that he had
commissioned a great-bass rackett, which played down to low CCC.
Invoking the ghost of Praetorius I took the Toronto measurements and
scaled them up by 3/2 to drop the pitch by around a 5th.
Educated guesswork was applied to choosing scaled-up
bore
and reed sizes.
Reeds: The
great-bass reed is seriously large, made from tube contra-bassoon cane.
The middle reed is from the quart-bass. A baroque bassoon reed and a US
quarter are shown to give an idea of scale.
The fingerhole pattern could not be scaled up exactly as that
would
have made for an impossible stretch for the hands so some
reorganization was required. Some educated guesswork was needed for
this and quite a lot of tinkering and trial and error. The central
feature of the Leipzig rackett was copied; that is the
arrangement of multiple holes between the bores controlled by each of
the two hands to get the "spacing" between the 2 hands
correct. This scaled up quite well. This picture shows the 2 racketts
and their size relative to a foot rule. The great-bass
instrument could be made somewhat smaller by an inch or so, and a
little thinner; with the
initial guess of the scaling it came out rather flat, and needed rather
deep end caps and bore cross-cuts. It however does sound rather
well.
The
bottom plugs of the octave bass. These plugs were big enough
to
make of wood with cork glued round the edge. Smaller instruments have
plugs just made from solid cork. The open hole is the bottom
of
the 9th bore. A wooden disk is pressed into place in the
recess
to hide the plugs.
Here
is a view looking down from the top. Again when the instrument is
finished a decorative wood disk hides the plugs.
\
Somewhat
later I scaled the drawings to produce a regular bass
racket in F. This instrument is about the size of a coke
can. Here
are front and rear views of the bass in F - the bottom note is the same
CC at the bottom of the cello range.This is the handiest size for
players with small hands, as the low CC hole is hard to reach.
The basic 7 finger scale is like a bass recorder, the only
difference being that you have to use right thumb for the highest g
hole; your left hand hand does the notes c-f.
The
hole arrangement on the rear of the instrument - some are blind and
some are functional. This seems to have been done as as sort of riddle
to confuse the novice player or the uninitiated, or else it was just
done as a playful visual decoration. If you look carefully at the
Praetorius drawings you can see similar hole patterns depicted.
Here
is a picture of the 3 sizes together. Never mind the chaos in the
background.. If you look carefully at the octave bass you can see I
fitted brass "tetines" as Mersenne calls them to aid locating and
sealing holes which are stopped by the first joint of right and left
hands. Because of the large diameter with the octave bass the top hole
for g is closed by the finger joint. Because this arrangement is
different from the other two this makes switching sizes in a hurry
under field conditions quite taxing.
The sound of the rackett: "Nasce la pena mia" by Alessandro Striggio. Play
Piece
This is played on 6 recorders and the bass is doubled
by the quart
rackett.This is the most effective use of the rackett to supply a low
voice under a consort of other instruments. Praetorius says racketts
played in consort "lack grace".
The baroque rackett. I got
drawings from a private source of the de Wijn instrument that is now in
the Rijksmuseum, Amsterdam and set to work on making a copy. I had just
one
piece of maple big enough from my stock, so no mistakes! This demanded
more technology than the cylindrical renaissance racketts. I had to set
up my metal working lathe with a boring bar to rough the bores out
cylindrically and make a series of tapered reamers for finishing each of the
bores. The cut-ups and the plug depths between the bores vary
considerably in the original, which makes it seem that the design was
tuned by trial and error. Some work is quite crude on the original. It is hard to work out the exact taper of the
bore and if it was meant to be an accurate cone; actually it is hard to judge the
conicity with all the bends.
I
was fortunate to be able to buy 2 crooks for the instrument from the
dissolving of the Moeck factory stock. Hence I avoided making crooks
for myself. The crooks are quite a lot shorter than the original with
the instrument, which implies the original was played at a lower pitch.
With the crooks I bought, the instrument plays more or less as A440,
but obviously the linear proportions along the bore of the holes are
quite different. Fortunately the bassoon acoustically plays quite a lot
as a "volume" as opposed to a "pipe" so the tuning is not bad at A440.
The
baroque rackett has an expanding bore. This makes a bassoon pitched
instrument about 2 times the size of the equivalent cylindrically
bored renaissance racket. Hence the bass rackett here is about the same size as the renaissance octave
bass.
The top and bottom of the de Wijn instrument do not have brass plates
like Moeck instruments and you can hence see the bits of cork that plug
each bore turn around. The reinforcing brass bands needed heating in
the oven to 500F to fit them on initially but they still managed to
work loose in the depths of our dry winter, so I am not sure they
reinforce the instrument's ends very much. I am waiting this winter to
see if the bands loosen again.
The
principle of multiple bores is taken 1 bore further so there are 10
bores now. This can be seen clearly in the cross section I sliced off
the end after drilling the body over length. In the bottom view
here you can see there is not much room between the bores. I got this
instrument finished in late 2018. The range is from bassoon b-flat up
to middle c and the d above that. The overblown tenor g is a bit flat,
and I am not sure what to do to fix this. Some notes are stuffy like on
many bassoons and dulcians, like b-flat and a, which need thumbs added
to focus the tone. The bore is quite narrow compared to a bassoon
so the instrument is quite quiet.